HW In Teams Of 3 Students: An Oil Remanufacturing Company Us

Question

Hw In Teams Of 3 Studentsan Oil Remanufacturing Company Uses Clay In I Hw In Teams Of 3 Studentsan Oil Remanufacturing Company Uses Clay In I HW in teams of 3 students An oil remanufacturing company uses clay in its manufacturing process. This clay comes into the plant in 80-pound bags stacked 40 per pallet and 50 pallets per boxcar. The railroad spur comes into the plant property but your plant does not have a rail car siding. Two car loads per year are used. The union and the company agreed that the part-time workers would be hired for one week, twice a year at the rate of $7.5 per hour to unload these cars. You feel that this is a bad job and no one should have to work this hard. You look into this project: Why is this done? We need the clay, and the railroad is by far the cheapest way to transport it. What: 80 pounds bags of clay = 160,000 pound boxcar load. Where: from the boxcar in our yard to the storeroom, 300 ft away. Who: 2 temporary workers. When: one week, twice a year. How: Present method: manually unload the pallets off the boxcar then move these pallets into the storeroom with the fork truck we already own. How much could you spend improving this job? We spend a week, twice a year with 2 temporary workers at $7.5; calculations: 4 weeks 40 hours/week $7.5/hour = $1,200. Questions: Should the current method stay the same? Are there other alternatives? Is the current method the cheapest in the long run? How would you justify an expenditure over $3,000? What do you think about cumulative trauma disorders and work-related injuries? Write a report with the answers to these questions. Include figures, tables, and other sources of information to help justify the project and also answer the questions. Use the textbook to help you. Include in your report a list of references and cite all your sources of information. This work MUST be done in teams of 3 people or 2. No individual assignment will be accepted.

Dr. Jack HW Helper · Accepted Answer

The transportation and handling of raw materials in manufacturing processes are critical factors influencing operational efficiency, safety, and costs. In the context of an oil remanufacturing company that utilizes clay as a raw material, the existing manual unloading process from the railroad boxcar presents opportunities for improvement both in cost and worker safety. This report examines the current procedures, evaluates potential alternatives, and discusses the justification for investing in improved systems, especially considering worker health risks such as cumulative trauma disorders and injuries. Introduction Historically, transportation of raw materials like clay in manufacturing settings relies heavily on leveraging the most cost-effective methods. The company's current practice involves unloading 80-pound bags of clay from boxcars manually, using temporary workers hired for brief periods. While this method minimizes immediate labor costs, it raises questions regarding safety, efficiency, and long-term expenses. As industry standards evolve, it becomes essential to analyze whether existing methods meet operational needs and worker safety requirements or if alternatives could provide better value. Current Method and Associated Costs The current process involves two temporary workers unloading pallets of clay from the train boxcar manually. Each boxcar contains 50 pallets, each with 40 bags weighing 80 pounds, totaling 160,000 pounds. The process occurs twice annually, costing approximately $1,200 per year in labor wages (calculated as 4 weeks 40 hours/week $7.5/hour * 2 workers). This figure represents direct labor costs over the short duration but does not account for potential long-term consequences such as worker health deterioration or equipment inefficiency. Handling these pallets involves physical exertion, repetitive motions, and lifting, all of which can contribute to work-related musculoskeletal disorders. The tasks are performed manually over 300

HW In Teams Of 3 Students: An Oil Remanufacturing Company Us

Hw In Teams Of 3 Studentsan Oil Remanufacturing Company Uses Clay In I

Paper For Above instruction

Introduction

Current Method and Associated Costs

Evaluation of Alternatives

Long-term Costs and Safety Considerations

Conclusion and Recommendations

References